Processing

Our CNC milling center is equipped with high-quality CNC milling machines for the optimal processing of all our foam materials. Our machine park includes 3-axis and 5-axis milling machines, enabling us to fulfill every customer request.

3-axis milling cutter:

Our 3-axis milling machines enable precise CNC milling of foam materials. Our design department will be happy to assist you in creating suitable data sets.

Parallel processing of multiple items reduces throughput times and costs, enabling even large orders to be fulfilled promptly. Ideal for the production of high-quality case inserts for industrial and consumer products.

5-axis milling machine:

Our 5-axis milling machine is also capable of processing soft foams. The additional swivel and rotation axes allow the foam to be processed from all sides. Thanks to 5-axis simultaneous machining, the formation of complex undercuts is no problem.

This means that even complex orthopedic seat shells can be manufactured in detail without having to re-clamp the workpiece. Thanks to the large clamping surface, even protruding products are no obstacle. Tool changes take place automatically during machining—this high degree of variability enables us to achieve efficient production times.

Precision cutting and splitting of foam sheets for almost 50 years.

With our machinery specialized in foam, splitting the more than 150 foam grades from our warehouse is a breeze.

Whatever you need: if it's made of foam, we're your partner!

Precise, three-dimensional cutting of foam sheets with tight tolerances – our contour cutters make it possible!

Our state-of-the-art machinery enables us to produce complex and intricate cuts.

Our high-performance industrial plotters can cut plots and shapes from a wide range of materials, such as triplex, cardboard, and foam. A large processing area opens up a variety of sophisticated options for creating your product according to your wishes.

A wide variety of adapters ensure outstanding performance with demanding materials—even imitation leather and fabrics of all kinds are no problem. We offer you a system solution from packaging inserts to packaging. Contact us!

We use our profile cutting machines to produce dimpled foam and pyramid foam in sheet form. Our dimpled sheets provide direct noise insulation, effective vibration damping, and shock absorption. For example, we use our pyramid foam to reduce noise and vibration levels in our production halls.

Profile-cut sheets are ideal for lining suitcase lids and boxes – we make it possible to transport your products safely!

When cutting at an angle, knives suitable for the respective type of foam are clamped at the desired angle, for example to cut off the corners of suitcase inserts. Inserts adapted in this way with angled corners fit perfectly into the suitcase and do not need to be pressed into their final position.

This means no distorted shapes and easy, clean handling of your products!

Our precise automatic punching machines enable us to produce large quantities cost-effectively. Using punching tools designed specifically for your requirements, which we manufacture in-house, we cut your products out of the foam blanks under high pressure. Multi-layer punching enables short machine times even for complex shapes.

Thanks to the various types of machines in our machine park, we are able to process polyethylene and polyurethane in different thicknesses.

This contour cutting machine is a CNC-controlled 3-axis machine that works with a rotating cutting tool. This process guarantees dust-free cutting of contour parts of any two-dimensional or special three-dimensional shapes.

Our waterjet cutters are particularly well suited for products with recesses or complex shapes. Our cutting systems are capable of precisely following even the tightest contours and achieving an accurate cut.

Multi-layer processing is possible thanks to the special adjustment of the water pressure.

On our four-head water jet system, we can even produce 4 plates in parallel, which means that larger runs require short turnaround times. We can also offer you small quantities at low cost, as water jet cutting does not require tools to be resharpened or molds to be made.